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In this webinar from July 2018, Dr Alan Mahoney, PPCL's Operations and Technical Director, shares our insights and methods for higher quality batch processes.

He demonstrates improving the yield of a multi-phase, multi-stage batch process. Dramatic reduction of quality variability and improvement of cycle times for batch processes, product/grade transitions and plant start-ups can be achieved by finding the best historic operating envelope, identifying the processing stages and targeting the key variables that drive process differences. Dr Mahoney shows you how to find these envelopes and identify the key variables which drive achievement of quality goals. We also investigate real-time monitoring of multi-dimensional operating envelope models which goes far beyond following single-variable trajectories and instead considers the ideal relationship between variables at each point in the batch.

The data required to drive these improvements is already available in your plant historian. PPCL’s C Visual Explorer is the vital tool to unlock that information, putting it on an interactive graph so that engineering and operations can investigate it for process discovery, test hypotheses and evaluate the effect of targeted operations. This visual method requires no higher mathematics training, only process knowledge to ask and answer the questions whose answers will drive better and better production.

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